Online Condition Monitoring Solutions for Mechanical Assets
Enhance Chemical Plant Efficiency with Real-Time Mechanical Asset Monitoring and Advanced Analytics
With mounting global demand for chemical products, plants continue to seek real-time insights and analysis for the health and performance of equipment like compressors, pumps, agitators, mixers, turbines, motors, gearboxes, cooling towers, fans, (and others). In doing so, chemical producers can focus on the holistic health of their plant – rather than individual assets., (and others). In doing so, chemical producers can focus on the holistic health of their plant – rather than individual assets.
Emerson's online condition monitoring solutions integrate data from wireless IIoT, edge analytics, and online vibration sensing equipment with a comprehensive asset performance management platform for advanced, simplified analysis. This allows for remote monitoring of assets from control rooms, tablets, and mobile devices, reducing the need for manual data collection via routes.
Recommended Products
AMS Machine Works v1.7
You collect data from many rotating machines—from balance-of-plant assets like pumps, motors, gear boxes ,and fans, to higher consequence assets like turbines, generators and compressors—but having a single location where the data comes together to identify bad actors quickly would be more efficient.
Asset management for industrial machinery is simplified in AMS Machine Works software, where users can quickly begin identifying potential equipment issues with their monitored machinery. AMS Machine Works combines predictive maintenance techniques with comprehensive, patented analysis tools to provide easy and accurate assessment of machinery health. This award-winning software ingresses measurement from compatible AMS machinery health data acquisition technology like AMS Wireless Vibration Monitor, AMS Asset Monitor, AMS 6500 ATG, and others.
Tutorial Videos
Installation | Get Started |App Switcher | VibApp | Network Device Module- Vibration analysis tools for diagnosis of machinery health
- Familiar tools in a more intuitive interface for faster implementation
- Version: 1.8
- Operating System: Windows Server 2022 Standard or Datacenter
Windows Server 2019 Standard or Datacenter Windows Server 2016 Standard or Datacenter - Processor: Large and Extra-Large Systems — 3.2 GHz, 8-core processor, Intel Xeon-scalable (Gold) or faster (recommended)
Small and Medium Systems — 2.4 GHz, 6-core processor, Intel Xeon-scalable (Gold) or faster (minimum)
AMS Asset Monitor
AMS Asset Monitor manages pervasive sensing while providing prediction, protection and edge process monitoring capabilities, mounting at the asset to reduce cabling requirements and installation costs. It accommodates up to 12 CHARMs including Vibration CHARMs as well as DeltaV CHARMs for process inputs.
AMS Asset Monitor features powerful out-of-the-box software functionality via web browser for analysis, reporting, and alerting. This web-based thin client interface features an internal Logic Studio with pre-programmed application solutions for easy-to-understand analysis and alert reporting, and its Asset Studio interface delivers asset information to the user’s mobile device or desktop thin client.
Although no additional software is required to monitor assets with AMS Asset Monitor, it may be paired with AMS Machine Works software to deliver real-time updates on assets, perform deeper analysis (as compared to native thin client interface), and deploy from cloud architectures for ultimate scalability. Data from AMS Asset Monitor processed at the edge is provided to AMS Machine Works on demand, on alert or on schedule, and can include waveform data and status information for detailed analysis using the vibration analyzer tool in AMS Machine Works. AMS Asset Monitor can be configured to send overall asset health status and alerts to AMS Optics via OPC UA.
- Wired or wireless Ethernet deployment for greater flexibility
- Intuitive browser-based user interface for easy setup and analysis
- Applications already onboard and with preset alert limits for faster setup
- Channels: Up to 12 CHARMs
- Collection Modes: Simultaneous or Independent
- A/D Resolution / Dynamic Range: 24 bit / Greater than 100dB
AMS Wireless Vibration Monitor
The AMS Wireless Vibration Monitor delivers full vibration data over a self-organizing wireless mesh network. It provides rich information about machinery health for both operations and maintenance personnel. Overall vibration, PeakVue measurements and temperature readings can be easily integrated into any control system or plant historian, while diagnostic data can be displayed by AMS Device Manager and AMS Machine Works software with alert broadcast via the AMS Optics asset performance platform.
- Embedded prescriptive analytics deliver fast, accurate diagnostic information.
- Default settings provide the shortest path to actionable information. Experts can customize settings to fine tune results.
- Easy installation for fast deployment and ROI.
- Sensor by Range and Frequency Response: Vibration Overall (Z): 80 g’s, 20,000 Hz; PeakVue Z – 80 g’s, sampling 51.2 kHz
Vibration Overall (X): 16g’s, 1000 Hz; Vibration Overall (Y): - 16 g’s, 1000 Hz
Temperature -40°C to +85°C - Analysis Parameters: 2 velocity bands (defaults 2-65 Hz and 65-300 Hz) and 2 acceleration bands (defaults 10-500 Hz and 500-1000 Hz)
- Prescriptive Analytics: Bearing/Mechanical and Lubrication Severity; Calculated Machine Speed (RPM)
